Background
- Safety Devices Ltd wanted to improve on their batch manufacturing process to achieve reduced lead time on motor-sport products
Objective
- To reduce manufacturing lead time and stock levels
Approach
- Gather data and details of the current manufacturing process
- Construct simulation model of manufacturing operations
- Conduct 'what-if?' trials on alternative manufacturing methods
- Assess alternatives and rank quantitatively
Benefits
- Lead time reduced from 12 days to 3 days
- Stock levels reduced releasing £90000 into business
- WIP reduced by 50%
- Improved delivery forecasting
Conclusion
- Simulation provided the confidence necessary to change operating methods and culture. The changes gave immediate benefits
For information about TWI's capabilities please contact us.