Support for Power Generation OEMs

TWI's experts help power generation original equipment manufacturers (OEM's) to improve manufacturing methods and improve efficiency through use of new technologies and materials for all types of energy generation and electrical power distribution equipment. With a focus on new technologies and improvements to existing techniques, TWI can support OEM's of power generation equipment in many ways, including:

• Welding engineering support and training
• Development of improved production techniques for thick section fabrication - Reduced Pressure Electron Beam and Narrow Gap TIG
• Friction Stir Welding of copper components for generator conductor applications
• Near Net Shaped manufacturing techniques
• Development of novel laser processes for steam turbine blade and shaft applications
• Thermal spraying for biomass boiler applications
• Welding and repair of nickel superalloys for turbine applications
• Fatigue testing of turbine casings, rotating components and offshore structures
• Implementation and integration of national and international codes
• Selection and development of materials weldability data for new materials
• Repair, recovery and life extension of high value worn components
• Development of in-service repair techniques
• Independent failure investigation and root cause analysis
• Inspection regime development and implementation - phased array and condition monitoring
• Advanced manufacturing techniques
• Additive Manufacture Technologies - Laser Direct Metal Deposition (DMD) and Laser Selective Melting, Friction processes
• Corrosion testing of materials in harsh environments
• Independent dispute arbitration and expert witness