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Material Testing Laboratories and Services

Materials testing is the critical process of analysing the chemical, physical, and mechanical properties of materials—such as metals, plastics, and composites—with test results being used for safety, performance, and quality assurance purposes.

Industrial uses of material testing include verifying the quality of raw materials used in production, ensuring the safety compliance of parts, and assisting in research and development (R&D) for new products.

There are a range of laboratory material testing techniques and methods that are used to measure properties such as effective stress, heat, or tension limits to predict durability and prevent failure. 

Tests can be divided into destructive and non-destructive testing methods, according to whether they damage the test samples or not.

Common destructive test methods conducted on mechanical testing machines include:

    • Tensile Testing: Measures tensile strength and elongation to breaking point
    • Hardness Testing: Evaluates resistance to surface indentation
    • Fatigue Testing: Assesses material and component endurance over repeated cycles
    • Compression Testing: Assesses material behaviour under crushing loads, typically using increasing or constant loading
    • Impact Testing: Determines toughness under sudden, high-force loads
    • Flexural Testing: Measures material behaviour under bending stresses

These types of destructive testing can be supplemented by non-destructive testing methods, characterisation and analysis.

Insights

Find out more about materials testing at TWI:

Core Research Programme (CRP) and Joint Industry Projects (JIP)

Core Research

Each year the TWI Core Research Programme (CRP) addresses challenges on behalf of our Industrial Members as well as developing specific technologies and processes. Each of the projects under the CRP is focussed on engineering, materials or manufacturing technologies.

Find out more here

Joint Industry Projects

TWI also conducts Joint Industry Projects (JIPs) that bring together groups of Industrial Members to share the cost of research activities in areas of mutual industrial interest, gaining exclusive access to the outcomes. These projects cover a broad range of topics.

Find out more here

Standards

There are several standards related to materials testing, including ASTM international standards like ASTM E8/E8M (metals) and ASTM D638 (plastics), that define methods for tensile, compression, flexure, and non-destructive testing. ISO standards related to materials testing include ISO 6892 (metallic tensile testing), ISO 527 (plastics tensile testing), and ISO 178 (flexure testing), while BS EN materials testing standards ensure construction materials, metals, and products meet strict safety, quality, and performance requirements through standardized procedures. Key testing areas include compressive strength of concrete (BS EN 12390-3), tensile strength of metals (BS EN ISO 6892), and soil/aggregate properties.

Materials Testing at TWI

TWI’s materials and testing laboratory facilities and systems span the full range of methods for assessing the properties and structural integrity of materials and products.

We offer a range of materials testing services for metals, composites, polymers, resins and elastomers to determine properties, performance, strength, durability and resistance to factors such as corrosion and fatigue. Our high quality material inspection services help you to ensure that your materials are compliant to standards, safe, and fit for purpose.

All TWI materials laboratory tests and services can be conducted to (international/national) standards or as bespoke testing solutions to meet customer requirements. Our materials testing laboratories cover aggressive environment testing, corrosion tests, fatigue and mechanical testing, fracture, hydrogen testing, residual stress measurement, welded polymer testing, and combinations of these test methods.

Our testing facilities have achieved UKAS-accreditation and are supported by a range of material analysis and characterisation equipment, as well as non-destructive testing and condition monitoring capabilities, including chemical analysis sampling and testing capabilities.

With decades of experience of testing material properties, TWI has worked as a trusted partner with many of the biggest global names in industry, including brands operating in aerospace, transport, power, energy, construction, medical and marine applications to provide quality control to ensure components can withstand their intended lifespan.

In addition to our standard materials testing capabilities, we also offer a wide range of bespoke services for materials selection, application, certification and failure analysis, providing a cost-effective one-stop-shop for your materials testing needs.

Details of the state-of-the-art testing equipment and systems available at TWI can be found via the links below:

Materials and Coatings Analysis

Standard and Bespoke Testing

Full-Scale Testing Facilities

Non-Destructive Testing and Condition Monitoring Systems

For more information on our materials testing services, please email contactus@twi.co.uk.

For more information please email:


contactus@twi.co.uk